In the fast-paced world of plastic molding, where precision and efficiency are paramount, the choice of mold material directly impacts productivity, quality, and ultimately, profitability. Traditional mold materials often present challenges related to weight, thermal management, and machining time. At Preferred Alloys Sdn Bhd, we understand these critical needs, and that's precisely why we're proud to introduce ALPASE M1, our revolutionary aluminum mold plate solution.
ALPASE M1 is not just another aluminum plate; it's an engineered material designed to be the backbone of your most demanding molding applications. Leveraging the inherent advantages of aluminum – superior thermal conductivity, lighter weight, and exceptional machinability – ALPASE M1 empowers mold makers and manufacturers to achieve faster cycle times, reduce energy consumption, and extend tool life, all while maintaining unparalleled dimensional stability and surface finish.
ALPASE M1's optimized properties make it an incredibly versatile material, ideally suited for a broad spectrum of molding processes where rapid heat transfer, lightweight design, and ease of fabrication are critical. From high-volume production to specialized composite work, ALPASE M1 delivers consistent, reliable performance.
| Application Type | Description | Key Benefit of ALPASE M1 |
|---|---|---|
| Injection Molding | High-pressure molding of thermoplastics for complex, high-precision parts. | Faster cooling, reduced cycle times, excellent dimensional stability. |
| Structural Foam Molding | Low-pressure molding for lightweight, strong, and rigid parts with a cellular core. | Superior heat dissipation, uniform cell structure, lightweight molds. |
| Composite Molds | Tooling for fiber-reinforced plastics (e.g., carbon fiber, fiberglass) used in aerospace, automotive, and marine industries. | Rapid curing, reduced mold weight, easy machining for complex geometries. |
| Tire Molds | Molds used in the vulcanization process for tire manufacturing. | Excellent heat transfer for consistent curing, easier handling. |
| R.I.M. Molding | (Reaction Injection Molding) – Low-viscosity liquid reactants form a polymer within the mold. | Efficient heat management for controlled reaction, easy mold creation. |
| R.T.M. Molding | (Resin Transfer Molding) – Resin injected into a closed mold containing a fiber preform. | Quick heat up/cool down, lightweight molds for ease of use. |
| Rubber Molds | Tooling for molding rubber parts through compression or injection processes. | Uniform heating/cooling for consistent vulcanization, improved efficiency. |
| Blow Molds | Molds used for forming hollow plastic parts (e.g., bottles, containers). | Fast cooling for rapid production, lighter tools for faster changes. |
| Rotational Molds | Molds for producing hollow, seamless plastic parts by rotating a heated mold. | Even heat distribution, lighter molds for easier rotation, faster cycles. |
Preferred Alloys Sdn Bhd understands that every project has unique requirements. ALPASE M1 is available in a comprehensive range of standard dimensions, ensuring you can find the perfect fit for your application, minimizing material waste and maximizing design flexibility. Our stringent manufacturing processes guarantee precise thickness control.
| Dimension Type | Standard Range | Tolerance (Imperial) | Tolerance (Metric) |
|---|---|---|---|
| Thickness | From 1 inch to 30 inches | +1/8 - 0 inches | +3.175mm - 0mm |
| Width | Up to 88 inches | +1/4 - 0 inches | +6.35mm - 0mm |
| Length | Up to 195 inches | +1/4 - 0 inches | +6.35mm - 0mm |
Beyond its impressive dimensions and applications, ALPASE M1's material properties are what truly set it apart. Developed for optimal performance in demanding molding environments, ALPASE M1 boasts a unique combination of strength, machinability, and thermal characteristics that translate directly into operational advantages.
| Property Name | Typical Value | Unit | Benefit for Molding Industries |
|---|---|---|---|
| Typical Tensile Strength | 38 | ksi | Ensures mold integrity under stress, contributes to tool longevity. |
| Typical Yield Strength | 20 | ksi | Resistance to permanent deformation, maintains mold shape and precision. |
| Typical Elongation | 7% to 9% | % | Indicates ductility, allowing for some flexibility without brittle fracture, assisting in machining. |
| Density | 0.101 | lb./in³ | Significantly lighter than steel, reduces mold weight, easing handling, setup, and machinery wear. |
| Coefficient of Expansion | 12.9 X 10⁻⁶ (68-392°F) | /°F | Predictable thermal expansion, critical for maintaining part tolerances across temperature cycles. |
| Electrical Conductivity | 39% | I.A.C.S | Indication of high thermal conductivity (metals with high electrical conductivity typically have high thermal conductivity). |
| Thermal Conductivity | 95 | Btu/ft·hr·°F | Crucial for rapid heat transfer, leading to faster cooling/curing times and reduced cycle times. |
| Modulus of Elasticity | 10.8 X 10⁶ | psi | Stiffness of the material, important for structural integrity of the mold. |
| Microstructure | (Homogeneous & Fine Grained) | - | Ensures consistent material properties, excellent machinability, and superior surface finish. |
Choosing ALPASE M1 means investing in a solution that redefines efficiency and performance in your molding operations. Its combination of lightweight properties, superior thermal management, and ease of machining translates into:
Preferred Alloys Sdn Bhd is committed to providing not just a product, but a complete solution backed by expert support and consistent quality. Experience the difference ALPASE M1 can make for your plastic molding needs.
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